China manufacturer Car Accessories Transmission Gearbox 526t3e 526t3a for CZPT Diesel Engine 4100 near me manufacturer

Item Description

 

Item Description                                                                                     

Relible high quality vehicle areas transmission gearbox 526T3E  526T3A  for CZPT  diesel engine 4100 

Structure and characteristic:

one.Its a handbook mechanical 5 speed gearbox.
2.The change fork made by aluminium casting alloy, reduce weight and sound, also insert wearable.
three.Gear and hyperlink equipment adopt laser jointing increase dependability.
4.The reduced velocity gears geared up with 3-cones synchroizer,shift smoothly and flexibly.Modify the shift capablitity,enhanced the generate trustworthiness.

We can supply handbook gearbox for CZPT Hiace and Hilux new product(2TR, 2KD), CZPT and Mitsubishi, matched the engines of CZPT 3Y, 4Y, 2RZ, 3RZ, CZPT 4JB1.2TR, 2KD

Produck Picture                                                                                           

Our Company                                                                                               

       Minshine Vehicle Areas is a production and investing combo specializing in generation and sales of auto parts. It is largely engaged in gearbox, motor,differential assy and components. The subsidiary organization HangZhou CZPT Buying and selling Co., Ltd. was started in 2012. accountable for the export company, the merchandise are offered effectively in Southeast Asia, Africa, Middle East, South The usa and other nations and locations.
      CZPT is the sole approved vendor of ZHangZhoug CZPT Transmission Co., Ltd. for the abroad servicing marketplace. We offer gearbox and parts all in excess of the planet through foreign trade + cross-border e-commerce, and be part of fingers with CZPT to grow worldwide market. At the exact same time, wholly owned subsidiary HangZhou CZPT Car Parts Production Co.,Ltd was recognized in 2018, owns an international regular R&D crew, numerous innovative gear so that can build new products well, and also improve the engineering articles and cost competitiveness of the items, helping CZPT produce steadily. We sincerely hope set up extended-time period, steady organization associations with customer all more than the world and seeking widespread advancement!

We can do certification like SGS, TUV, BV if ask for.
We also can layout and produce as your ask for. 
We focused on the substantial good quality, great customer support and marketing in competitive value. 

Brand                                                                                                           

Our Factory                                                                                                  

 

     Our manufacturing unit owns superior high precision mechanical proceesing equipments, computerized generation line, innovative screening gear , exceptional crafts and rigid sound high quality management technique. Can make sure the balance and reliability of our items

Packing & Delivery                                                                                       

Remarks:If it is in stock, the MOQ is negotiable, and the shipping time is about 3-7 days.
Shipping and delivery: We ship through DHL, UPS, TNT, by sea,and so on. 
Packing: Neutral packing , CZPT packing or as consumers requested.

Our service                                                                                                  

one. Ahead of the buy can be verified last but not least, we would strictly examine the OEM NO, Car Design application, specification and confirm with client.
two. Inspection will be noted right after every action for the duration of the generation.
three.Salesman perform with each other with our crew, to make certain every little thing is running the the right way, and make confident the order being completed before the time requried
four.Wholesea is dependable for the items we equipped inside of guarantee time.
five. soon after sending, we will track the goods for you when every 2 times, right up until you get the items. When you obtained the 
goods, examination them, and give me a comments.If you have any inquiries about the problem, get in touch with with us, we will offer 
the solve way for you.
six. We will reply you for your inquiry in 24 hrs.

FAQ                                                                                                             

Q1.Do you have other designs?
A:Yes, we have, because the design is numerous, which can’t demonstrate on the website 1 by one, any product essential, make sure you send e-mails, i will reply inside 24 hrs significantly!
Q2. What is your terms of packing?
A: Neutral packing , CZPT packing 
Q3. What is your conditions of payment?
A: T/T, LC
This fall. What is your conditions of delivery?
A: FOB, CFR, CIF, DHL,TNT
Q5. How about your supply time?
A: Usually, it will just take thirty times right after receiving your progress payment. The particular shipping time depends 
on the products and the quantity of your purchase.
Q6. Can you create in accordance to the samples?
A: Sure, we can make by your samples or complex drawings. We can develop the molds and fixtures.
Q7. What is your sample plan?
A: We can source the sample if we have all set elements in stock, but the clients have to pay the sample cost and 
the courier price.
Q8. Do you check all your goods just before supply?
A: Of course, we have one hundred% check before supply

Ratio 1ST 2ND 3RD 4TH 5TH REV
5.529 2.782 1.641 1.000 0.784 5.271
Net weight 66kg
Oil capacity 2.7L
Applicable engine: Match for engine 4100 
Applicable vehicle: Match for pickup 
Ratio 1ST 2ND 3RD 4TH 5TH REV
5.529 2.782 1.641 1.000 0.784 5.271
Net weight 66kg
Oil capacity 2.7L
Applicable engine: Match for engine 4100 
Applicable vehicle: Match for pickup 

The Parts of a Gearbox

There are many parts of a Gearbox, and this article will help you understand its functions and components. Learn about its maintenance and proper care, and you’ll be on your way to repairing your car. The complexity of a Gearbox also makes it easy to make mistakes. Learn about its functions and components so that you’ll be able to make the best choices possible. Read on to learn more. Then, get your car ready for winter!
gearbox

Components

Gearboxes are fully integrated mechanical components that consist of a series of gears. They also contain shafts, bearings, and a flange to mount a motor. The terms gearhead and gearbox are not often used interchangeably in the motion industry, but they are often synonymous. Gearheads are open gearing assemblies that are installed in a machine frame. Some newer designs, such as battery-powered mobile units, require tighter integration.
The power losses in a gearbox can be divided into no-load and load-dependent losses. The no-load losses originate in the gear pair and the bearings and are proportional to the ratio of shaft speed and torque. The latter is a function of the coefficient of friction and speed. The no-load losses are the most serious, since they represent the largest proportion of the total loss. This is because they increase with speed.
Temperature measurement is another important preventive maintenance practice. The heat generated by the gearbox can damage components. High-temperature oil degrades quickly at high temperatures, which is why the sump oil temperature should be monitored periodically. The maximum temperature for R&O mineral oils is 93degC. However, if the sump oil temperature is more than 200degF, it can cause seal damage, gear and bearing wear, and premature failure of the gearbox.
Regardless of its size, the gearbox is a crucial part of a car’s drivetrain. Whether the car is a sports car, a luxury car, or a farm tractor, the gearbox is an essential component of the vehicle. There are two main types of gearbox: standard and precision. Each has its own advantages and disadvantages. The most important consideration when selecting a gearbox is the torque output.
The main shaft and the clutch shaft are the two major components of a gearbox. The main shaft runs at engine speed and the countershaft may be at a lower speed. In addition to the main shaft, the clutch shaft has a bearing. The gear ratio determines the amount of torque that can be transferred between the countershaft and the main shaft. The drive shaft also has another name: the propeller shaft.
The gears, shafts, and hub/shaft connection are designed according to endurance design standards. Depending on the application, each component must be able to withstand the normal stresses that the system will experience. Oftentimes, the minimum speed range is ten to twenty m/s. However, this range can differ between different transmissions. Generally, the gears and shafts in a gearbox should have an endurance limit that is less than that limit.
The bearings in a gearbox are considered wear parts. While they should be replaced when they wear down, they can be kept in service much longer than their intended L10 life. Using predictive maintenance, manufacturers can determine when to replace the bearing before it damages the gears and other components. For a gearbox to function properly, it must have all the components listed above. And the clutch, which enables the transmission of torque, is considered the most important component.
gearbox

Functions

A gearbox is a fully integrated mechanical component that consists of mating gears. It is enclosed in a housing that houses the shafts, bearings, and flange for motor mounting. The purpose of a gearbox is to increase torque and change the speed of an engine by connecting the two rotating shafts together. A gearbox is generally made up of multiple gears that are linked together using couplings, belts, chains, or hollow shaft connections. When power and torque are held constant, speed and torque are inversely proportional. The speed of a gearbox is determined by the ratio of the gears that are engaged to transmit power.
The gear ratios in a gearbox are the number of steps a motor can take to convert torque into horsepower. The amount of torque required at the wheels depends on the operating conditions. A vehicle needs more torque than its peak torque when it is moving from a standstill. Therefore, the first gear ratio is used to increase torque and move the vehicle forward. To move up a gradient, more torque is required. To maintain momentum, the intermediate gear ratio is used.
As metal-to-metal contact is a common cause of gearbox failure, it is essential to monitor the condition of these components closely. The main focus of the proactive series of tests is abnormal wear and contamination, while the preventative tests focus on oil condition and additive depletion. The AN and ferrous density tests are exceptions to this rule, but they are used more for detecting abnormal additive depletion. In addition, lubrication is critical to the efficiency of gearboxes.
gearbox

Maintenance

Daily maintenance is a critical aspect of the life cycle of a gearbox. During maintenance, you must inspect all gearbox connection parts. Any loose or damaged connection part should be tightened immediately. Oil can be tested using an infrared thermometer and particle counters, spectrometric analysis, or ferrography. You should check for excessive wear and tear, cracks, and oil leaks. If any of these components fail, you should replace them as soon as possible.
Proper analysis of failure patterns is a necessary part of any preventative maintenance program. This analysis will help identify the root cause of gearbox failures, as well as plan for future preventative maintenance. By properly planning preventative maintenance, you can avoid the expense and inconvenience of repairing or replacing a gearbox prematurely. You can even outsource gearbox maintenance to a company whose experts are knowledgeable in this field. The results of the analysis will help you create a more effective preventative maintenance program.
It is important to check the condition of the gearbox oil periodically. The oil should be changed according to its temperature and the hours of operation. The temperature is a significant determinant of the frequency of oil changes. Higher temperatures require more frequent changes, and the level of protection from moisture and water reduces by 75%. At elevated temperatures, the oil’s molecular structure breaks down more quickly, inhibiting the formation of a protective film.
Fortunately, the gear industry has developed innovative technologies and services that can help plant operators reduce their downtime and ensure optimal performance from their industrial gears. Here are 10 steps to ensure that your gearbox continues to serve its purpose. When you are preparing for maintenance, always keep in mind the following tips:
Regular vibration analysis is a vital part of gearbox maintenance. Increased vibration signals impending problems. Visually inspect the internal gears for signs of spiraling and pitting. You can use engineers’ blue to check the contact pattern of gear teeth. If there is a misalignment, bearings or housings are worn and need replacement. Also make sure the breathers remain clean. In dirty applications, this is more difficult to do.
Proper lubrication is another key factor in the life of gearboxes. Proper lubrication prevents failure. The oil must be free of foreign materials and have the proper amount of flow. Proper lubricant selection depends on the type of gear, reduction ratio, and input power. In addition to oil level, the lubricant must be regulated for the size and shape of gears. If not, the lubricant should be changed.
Lack of proper lubrication reduces the strength of other gears. Improper maintenance reduces the life of the transmission. Whether the transmission is overloaded or undersized, excessive vibration can damage the gear. If it is not properly lubricated, it can be damaged beyond repair. Then, the need for replacement gears may arise. However, it is not a time to waste a lot of money and time on repairs.